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Customers will benefit from all enhancements, including new features, new diagnostics, and many times, improved machine performance. For more information, please contact the Sales Department at (715)339-2191 or send an email to upgrade-sales@marquipwardunited.com.
The following upgrades are available for the Knife:
Blade Tuning Video
7990525 - Maintenance training video for the installation and tuning of Knife blades.
Brushless Pull/Exit Roll Motors
7993469 - Replacement of existing brush-type pull/exit roll motors with brushless motors. Includes motors with pulleys, drives, and racks. Not available on Model I Knives.
CTM Pattern Recognition
7990507 - Flexible ability to program mark based on customer's graphics.
CTM Skip Mark
7990508 - Option for cutting on every nth mark detected.
Cut-To-Leading-Edge
7993120 - Computer sensors and controls to sense the leading edge of web at order change to make the first cut of the order a good sheet with zero leading edge waste (±6.4mm/±0.25 in accuracy). NOTE: Requires vacuum web guide and available only on DECC controlled Knives.
Cut-To-Mark Cable Track
7991079 - Includes CTM cable track system to guide CTM cable and air hose (included) between inside of Knife sideframes.
Cut-To-Mark Capability
7990505 - Computer sensor and sensor positioning controls to generate a cut-to-mark signal for the MarquipWardUnited Direct Drive Knife. Non-DECC machines may require 2 to 4 MHz front-end computer upgrade.
Cut-To-Mark External Mark Detect Indicator
7990736 - Beacon which can be remotely located to indicate CTM "Mark Detected."
Cut-To-Mark Preprint Analyzer
7990822 - Hand-held analyzer to monitor contrast of preprinted mark to background.
Cut-To-Mark Version I to Version II
7990506 - Update of front-end and backend hardware and software to Cut-To-Mark Version II.
Cylinder Outfeed Web Support Pan
7993129 - Jam pan with spring tension adjustment located between Knife cylinders and Knife exit rolls.
Double Level Automatic Tailtracker
7991666 - wheel inside the knife that is used for cut length control during order change tailout ±0.08 in/2 mm. Available on DECC controlled machines only.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-94k, high resolution-410k.)
Drive Rack DC Power Status Monitor & Capacitor Bleed Down System
7990482 - Drive rack DC power status monitor and electronic drive rack capacitor bank regeneration/bleeddown system to protect capacitor bleeddown system from a phase loss. (Reference Service Bulletin 129.) NOTE: All levels must be upgraded simultaneously on multilevel knives.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-82k, high resolution-225k.)
Dry End Order Change Sequencing Controller
7990495 - Order change contact closure sequence initiated by specific number of cuts or by operator-initiated shear chop.
Dual Function CTM Sensor Assembly
7991005 - Includes two CTM sensors to replace existing sensor on CTM system to provide two separate red and green light sources. Upgrade of existing CTM system with one green/red light source sensor will add automatic sensor adjustment feature. Upgrade of existing CTM system with one green light source will increase color spectrum range along with automatic sensor adjustment feature. Includes light/dark and red/green operation selector switches.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-84k, high resolution-231k.)
Dual Shock Exit Holddown Nip
7993465 - Exit holddown nip assembly, double shock, and spring upgrade. Includes new zero-crush wheels and bearings. Improves holddown control on board at exit roll.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-92k, high resolution-346k.)
Encoder to Resolver Conversion
7990489 - Replacement of encoders with resolvers. NOTE: All levels must be upgraded simultaneously on multilevel knives.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-87k, high resolution-249k.)
Exit Roll Control (ERC)
7991924 - board control inside the Knife, minimizes web pulsation, eliminates board shear, exit roll slippage and wear, and improves shingle quality on the stacker during normal run and tailout. NOTE: Available only on L-Knives.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-92k, high resolution-347k.)
Front End Computer Upgrade
Upgrade from 2.5 MHz to 4 MHz Due to the reduced availability of obsolete 2.5Mhz sub-components for the Knife Front-end Computer, MarquipWardUnited now offers a 4 MHz card upgrade per Service Bulletin 8970265. Contact MarquipWardUnited Sales Department for details and have your KFEC Software part number available. This number is displayed on the start-up menu (MarquipWardUnited Part Number 94XXXXX ).
Ground Fault Detect
7990481 - Ground fault detector includes LED warning of an armature-to-ground short usually a result of excessively worn brushes. Includes audible alarm. Customer may realize a 50% reduction in annual maintenance costs with the addition of the Ground Fault Detector upgrade. For brush style motor machines only. NOTE: All levels must be upgraded simultaneously on multilevel knives.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-88k, high resolution-250k.)
Heartbeat Monitor
7990486 - Inhibits control power without backend computer heartbeat. Available only on non-DECC Knives.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-96k, high resolution-278k.)
Historical Data Display
7990502 - Display of 50 previous run orders.
Historical Data Display Printer
7990504 - Printer for historical display.
Horizontal to 3° Steel Base Conversion
7990523 - Replacement of existing horizontal base with 3° base for phased installations. Includes modified guarding and miscellaneous components, as required.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-92k, high resolution-329k.)
Infeed Web Support Pan
7990524 - Web support pan located between Knife pull rolls and Knife cylinders.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-101k, high resolution-275k.)
KFEC Plant Port
7990498 - Port and software for communication with customer's computer or DataMasterT.
KFEC Stacker Port
7990501 - Port and software for communication with MarquipWardUnited Stacker Front-End Computer (SFEC). MarquipWardUnited SFEC and RS232C port required.
Lower Cylinder Web Support Rings
7993128 - Rings for lower Knife cylinder to support E-flute and solid fiber.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-96k, high resolution-250k.)
Model II Knife 200 mpm to 235 mpm
Model II Knife 200 mpm to 235 mpm (650 fpm to 780 fpm) or 235 mpm to 260 mpm (780 fpm to 850 fpm) upgrade 7990511 - Additional Knife cylinder motors (brush-type) and drives required to deliver increased performance. Includes transformers, software, miscellaneous hardware components, and wiring.
Model II Knife 200 mpm to 260 mpm
7990512 - Additional Knife cylinder motors (brush-type) and drives required to deliver increased performance. Includes transformers, software, miscellaneous hardware components, and wiring.
Model II to III Conversion
7990514, 7990515, & 7990516 - Brushless knife cylinder motors, drives, transformers, software, miscellaneous hardware components and wiring to replace brush-style cylinder drive motors. Not available on Model I Knives.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-245k, high resolution-808k.)
M4 Knife Outfeed
7993740 - Addition of belted conveyor between knife cylinders and exit roll allows improved shingle formation and stack quality at higher running speeds.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-97k, high resolution-317k.)
Operator Training Video
7990526 - Operator training video and workbook which covers safety, operator controls, front-end computer, order change controls, operating techniques, shutdown techniques, preventive maintenance, options and Cut-To-Mark options.
Outboard Cylinder Stiffener
7993671 - Provides improved cut-off cylinder retainers for reduced vibration, resulting in enhanced blade life and tune frequency.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-185k, high resolution-496k.)
Pull Roll Offload Adjust
7993466 - Hardware to adjust infeed holddown roll pressure. Offloading removed during tailout.
Remote CRT
7990510 - Remotely located CRT for real-time display of KFEC (on non-DECC Knives). Up to three positions.
Remote Power Disconnect
7990483 - Additional power disconnect added in vicinity of external controller Knife, if the Knife is not visible from the external cabinets. Includes disconnect box, LED(s) indicating voltage on capacitor banks and wiring from disconnect box to external controller.
Speed (Series) Upgrade for Model III Air-Cooled Knife
7990517-7990522 - Additional brushless knife cylinder motor(s), and drive(s) required to deliver increased performance. Includes transformers, software, miscellaneous hardware components and wiring.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-111k, high resolution-457k.)
Speed (Series) Upgrade for Model III Liquid-Cooled Knife
7991669-7991671 - Additional brushless knife cylinder motor(s), and drive(s) required to deliver increased performance. Includes transformers, software, miscellaneous hardware components and wiring.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-100k, high resolution-425k.)
Surge Suppressors
7993009 - Surge suppressor filters incoming power to protect machine components from electrical spikes and surges caused by lightning and power-up of other equipment on the same distribution line.
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-88k, high resolution-232k.)
Top Cover Limit Switch
7991082 - Replacement of old-style plunger type limit switches with improved limit switch design. Available only on knives with new style top covers.
Top Safety Covers
7993462 - Grate style top covers with roller type limit switches to replace existing bi-fold doors. (8 week lead time)
(For additional information in Adobe Acrobat pdf format, click on one of the following links: screen resolution-107k, high resolution-529k.)
Torque Tube Upgrade
7991156 - One replacement pull roll torque tube with boltable center bearing bracket to replace existing torque tube. To include three bearings (the two end bearings and the center bearing). Customer to use the existing holddown roll shaft, wheels, and hubs.
Web Wheel Holddown Assembly
7993467 - Includes holddown wheel assembly for web wheel to minimize cut length inaccuracy caused by excessive warp.
Web Wheel Support Pan
7993468 - Replacement web wheel pan to support web for existing MarquipWardUnited Shears.
UPS for Front & Back End Computer
7990488 - "Best" UPS. Includes uninterruptible power supply and line filter for front-end computer and backend computer.
NOTE: Does not include any additional hardware that may be required.
NOTE: Field Service installation assistance is recommended and is not included in software update price. It may be possible to install the software update via modem, in some cases, dependent upon hardware and software configuration.
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